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LIEBERMAN BOOKS

tppc

By Norman P. Lieberman

TROUBLESHOOTING PROCESS PLANT CONTROL

THIRD EDITION PUBLISHED BY: JOHN WILEY
ISBN 978-1-394-26293-9  

CONTENTS

ABOUT THE AUTHOR

PREFACE TO THE THIRD EDITION

INTRODUCTION

Chapter 1. Learning from Experience
1
Chapter 2. Process Control Parameter Measurement
11
Chapter 3.

Dependent and Independent Variables

25
Chapter 4. Binary Distillation of Pure Components
33
Chapter 5. Distillation Tower Pressure Control
41
Chapter 6.

Control of Aqueous Phase (Waste Water) Strippers

55
Chapter 7. Pressure Control in Multicomponent Systems
61
Chapter 8. Optimizing Fractionation Efficiency by Temperature Profile
69
Chapter 9.

Analyzer Process Control

77
Chapter 10.

Fired Heater Combustion Air Control

87
Chapter 11.

Using Existing Controls to Promote Energy Efficiency

99
Chapter 12. Sizing Process Control Valves
107
Chapter 13. Control Valve Position on Instrument Air Failure
115
Chapter 14.

Override and Split-Range Process Control

125
Chapter 15. Vacuum System Pressure Control
131
Chapter 16.

Reciprocating Compressors

143
Chapter 17.

Centrifugal Compressor Surge vs. Motor Over-Amping

151
Chapter 18. Controlling Centrifugal Pumps
159
Chapter 19. Steam Turbine Control
167
Chapter 20.

Steam and Condensate Control

179
Chapter 21.

Control of Process Reactions

191
Chapter 22. Function of the Process Control Engineer
205
Chapter 23.

Steam Quality and Moisture Content

215
Chapter 24. Level, Pressure, Flow and Temperature Indication Methods 231
Chapter 25. Alarm and Trip Design for Safe Plant Operations 247
Chapter 26. Inverted Response of Process Parameters 257
Chapter 27. Nonlinear Process Reponses 267
Chapter 28. Control Malfunction Stories 275
Chapter 29. Level Indication Problems in Vessels 279
Chapter 30. Calibration Specific Gravity for Level Control 285
Chapter 31. Flow Orifice Plate Cavitation 289
Chapter 32. Factors Causing Incorrect Process Parameter Measurements 293
Chapter 33. Optimizing Controls to Reduce Emissions from Sulfur Recovery Plants and Sour Water Strippers 299
Chapter 34. Positive Pressure in Fired Heaters – Effect of Wind 305
Chapter 35. A Lesson From Bhopal – Hazards of Ignoring Alarms 309
ABOUT MY SEMINARS
313
FURTHER READINGS ON TROUBLESHOOTING PROCESS CONTROLS
317
THE NORM LIEBERMAN VIDEO LIBRARY OF TROUBLESHOOTING PROCESS OPERATIONS

319
PROCESS CONTROL NOMENCLATURE USED IN PETROLEUM REFINERIES AND PETROCHEMICAL PLANTS
321
INDEX
327

(354 Numbered Pages Including the Index)
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